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Qualifications

With 25+ years of experience in auditing, evaluating, and approving Quality and Manufacturing Systems for Honda of America Manufacturing I am uniquely prepared to identify weaknesses in your Quality and Manufacturing systems, and provide potential solutions to improve your Quality, Efficiency, and Profitability.

 

Expertise
  • Design of Quality and Manufacturing systems to prevent the creation and/or passing of non-conforming parts. 

  • Auditing of existing Quality and Manufacturing systems to identify weaknesses and countermeasures to permanently eliminate or prevent the passing of non-conforming parts. 

  •  Process layout design and analysis to promote a smooth efficient product flow.

  • Design and creation of data collection, data analysis, data retention, and reporting tools in Excel and Power Point. 

  • Failure analysis of non-conforming and/or returned parts to identify root cause of the non-conformity or failure mechanism. 

  • Design of re-creation testing to confirm the accuracy of root cause analysis and counter measure effectiveness.

  • ISO 9001:2015 pre-audit preparation. 

  • On site training for your employees on any or all of the above categories.

Services
  •  Evaluation of Quality and Manufacturing systems to identify and countermeasure the root cause(s) of current quality issues. 

  • Evaluation of internal and Customer required documentation to identify and countermeasure current weaknesses.

  • Design and support the creation of data collection and tracking systems to support quality goals 

  • Training of your employees on how to perform any of the above mentioned Quality processes.

  •  Evaluation of Quality and Manufacturing systems to identify and countermeasure the root cause(s) of current quality issues. 

  • Evaluation of internal and Customer required documentation to identify and countermeasure current weaknesses.

  • Design and support the creation of data collection and tracking systems to support quality goals 

  • Training of your employees on how to perform any of the above mentioned Quality processes.

Philosophy

I take a hands on approach to all phases of Designing Quality or Mfg. systems, and problem analysis. I believe that:

  • Problems are not solved by sitting in a meeting room talking about what happened.

  • That the 3 A's (Actual parts, Actual place, And Actual situation) are the best way to begin an investigation. 

  • That the people that run the processes(s) are the process experts and that their input is invaluable in a problem investigation. 

  • That if your Quality and Manufacturing systems are designed properly, that no non-conforming parts should be shipped from your facilities.

  • Should you choose to use my services, be prepared to spend a significant amount of time in the Manufacturing areas. You need to understand what the total actual situation is before the true root cause(s) and countermeasures can be applied.